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Conveyorized Finishing Systems that are Expandable and Scalable

In the current industrial landscape, the need for flexibility and scalability in manufacturing systems is growing. Automation, such as conveyorized finishing systems, is being adopted to counteract labor shortages and enhance productivity.

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By John Claman ·
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Key takeaways

01

Manufacturing systems today require flexibility and scalability.

02

Companies are increasingly adopting automation due to labor shortages.

03

Conveyorized finishing systems are helping to maintain efficiency and productivity.

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In today's industrial landscape, flexibility and scalability are essential attributes for manufacturing systems. As labor shortages continue to impact various sectors, companies are turning towards automation to maintain efficiency and productivity. Conveyorized finishing systems, like the one offered by IntelliFinishing, are playing a pivotal role in this transition by providing solutions that are not only robust but also expandable, adapting to the ever-evolving needs of production environments.

Addressing labor shortages with automation

In an era where labor shortages pose significant operational challenges, IntelliFinishing’s conveyorized finishing systems offer a formidable solution. The system's automation capabilities, especially if combined with robotic integration, enable companies to offset the lack of available skilled workers. "It's been fantastic," a user shares, noting how the system allows them to move more processes into automation, thus compensating for a shortage of painters and other labor traditionally needed in production.

The integration of these systems into manufacturing operations is seamless, with the ability to run on full auto. This level of automation not only supports maintaining production levels but also enhances the overall efficiency of operations. As the system integrates well with existing processes, companies are better equipped to handle business, and due to the unique conveyor with independent carriers, they can continue workflow even when staff levels fluctuate.

Scalability for future growth

Beyond addressing labor shortages, the IntelliFinishing system's design facilitates scalability, allowing companies to accommodate growth seamlessly. The capacity to handle larger volumes has empowered companies to secure more and larger contracts, which were previously unattainable. The system's design for ease of loading and offloading tasks offline ensures continuous operation with minimal staff. For one user, they can operate their entire system with a minimum of just two people due to robotic application of liquid paint. For another user, they typically staff around 10 people — but all are cross-trained and since the system can adust carrier per hour capabilities based on available staffing, it greatly mitigates the impact of unexpected absences or labor shortages.

"Being able to scale without shutdown or having to rely on another co-worker to help you out during a period of time when you're shutdown, it's not doable," one user explained the advantage of their IntelliFinishing Line.

By strategically planning for future growth, companies utilizing IntelliFinishing's systems can swiftly transition into expansion phases without halting operations, which is crucial for meeting increasing production demands. This flexibility allows businesses to be both proactive and reactive to market conditions, maintaining their competitiveness while keeping operational disruptions to a minimum.

Overall, IntelliFinishing's conveyorized systems are proving to be instrumental in providing the scalability and automation needed in today's demanding industrial environments. Companies are no longer hampered by labor shortages or unable to adapt to changing demands; instead, they are leveraging advanced technology to ensure continuous, efficient, and adaptable manufacturing processes.

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About the author

JC
John ClamanSales Representative & Marketing Supervisor, Kasa/IntelliFinishing

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  • 01Automation can help counteract the scarcity of skilled workers in manufacturing.
  • 02Adaptable finishing systems are essential in dealing with fluctuating labor availability.

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Cranswick, one of Britain's largest premium food manufacturers, has commissioned a fully automated robotic pick-and-place system powered by Rockwell Automation's Allen-Bradley hardware and autonox delta robots to handle end-of-line sausage packaging at 240 cycles per minute. The deployment, delivered by CWM Automation, removes a manual bottleneck on a high-volume seasonal line and reassigns workers to more skilled positions. The project lands as UK food manufacturers face mounting pressure to find automation ROI amid ongoing labor constraints and rising production targets.

  • 01Cranswick's new autonox delta robot system executes 240 pick-and-place cycles per minute on its pigs-in-blankets packaging line, a throughput rate that manual labor cannot match at scale.
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In conveyorized finishing systems, large volumes of data are generated during production shifts. Key data points include paint batches, carrier timestamps, load bar launches, and line speeds. Capturing and analyzing this data can optimize operations and prevent information loss.

  • 01Conveyorized finishing systems generate significant amounts of data during operations.
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About the Expert

JC
John Claman

Sales Representative & Marketing Supervisor

Kasa/IntelliFinishing

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