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Can a Finishing System adapt to fluctuating labor availability?

Labor shortages in manufacturing have led companies to explore automated solutions to maintain productivity and efficiency. Adapting finishing systems to fluctuating labor availability is essential for business resilience. Automation offers a viable strategy to counteract the scarcity of skilled workers.

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By John Claman ·
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Key takeaways

01

Automation can help counteract the scarcity of skilled workers in manufacturing.

02

Adaptable finishing systems are essential in dealing with fluctuating labor availability.

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Labor shortages have become a pressing issue across many sectors, including manufacturing, where the availability of skilled workers is increasingly precarious. As businesses strive to maintain productivity and efficiency, the adoption of automated solutions has proven to be a viable strategy to counteract these challenges. IntelliFinishing’s system is a prime example of how advanced automation can mitigate the impact of fluctuating labor availability, particularly in the finishing industry.

Leveraging automation to enhance labor efficiency

The IntelliFinishing system's unique conveyor with independent carriers and smart system controls allows manufacturing product-finishing processes to continue smoothly, even when the workforce is less than fully staffed. This system helps businesses maintain output levels in some cases by allowing users to reassign the existing workforce to more valuable roles and sometimes by simply running at slower carrier-per-hour rates to match the available labor. Unlike traditional chain-driven conveyorized finishing systems, the IntelliFinishing system's capacity flexibility ensures that labor resources are utilized more effectively and strategically.

A lot of the automation with the IntelliFinishing line allows us to produce more with fewer people, and it really lets our workforce focus on higher value tasks. — IntelliFinishing system user

In practical terms, automation provides a buffer against staffing issues. Not only does it alleviate the pressure of positions that are hard to fill, such as skilled painters, but it also facilitates continuous operation during unexpected absences. For companies using the IntelliFinishing system, the labor shortage is less of a hurdle because day-to-day operations can continue with minimal disruption, even with a lean team.

Operational continuity amidst labor shortages

Some IntelliFinishing Users opt for a fully robotic paint application system. The independent carrier capabilities of an IntelliFinishing system lend themselves especially well to robotic integration due to very exacting control of the carrier abilities. This means companies can offset labor shortages by relying even more on automation. This system flexibility enables customers to function effectively, even if staffing levels fall below ideal numbers. As a testament to its simplicity and adaptability, the IntelliFinishing system can operate efficiently with as few as ten people, thereby reducing the impact of short-term absences or vacancies.

We typically run our system with manual prime and topcoat booths with about 10 people. So if somebody calls in sick, somebody else is missing, it really doesn't have a huge impact on us. Simple [the system], to where each shift can really keep going. — IntelliFinishing system user

The IntelliFinishing system thus offers a crucial advantage in today’s labor market, providing a strategic edge by helping companies adapt to and thrive in the face of workforce volatility. By ensuring operational continuity and maximizing the value derived from available labor, it stands as a leading solution for modern manufacturing challenges.

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About the author

JC
John ClamanSales Representative & Marketing Supervisor, Kasa/IntelliFinishing

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About the Expert

JC
John Claman

Sales Representative & Marketing Supervisor

Kasa/IntelliFinishing

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