Skip to content
‹ Back to IndustriesIndustrial IoT

Can a Finishing System adapt to fluctuating labor availability?

Labor shortages in manufacturing have led companies to explore automated solutions to maintain productivity and efficiency. Adapting finishing systems to fluctuating labor availability is essential for business resilience. Automation offers a viable strategy to counteract the scarcity of skilled workers.

This story was produced through MarketScale. See how Industrial IoT teams put it to work with AI Visibility (GEO).

Promoted content from Kasa on MarketScale.

By John Claman · · Labor ShortagesManufacturing AutomationFinishing SystemsWorkforce Efficiency
Share

Key takeaways

01

Automation can help counteract the scarcity of skilled workers in manufacturing.

02

Adaptable finishing systems are essential in dealing with fluctuating labor availability.

Free workspace

Turn your Industrial IoT expertise into content.

Record interviews, organize footage, and write with AI on a free trial of the MarketScale platform for qualifying companies. No demo required, no credit card.

Try it Free

Labor shortages have become a pressing issue across many sectors, including manufacturing, where the availability of skilled workers is increasingly precarious. As businesses strive to maintain productivity and efficiency, the adoption of automated solutions has proven to be a viable strategy to counteract these challenges. IntelliFinishing’s system is a prime example of how advanced automation can mitigate the impact of fluctuating labor availability, particularly in the finishing industry.

Leveraging automation to enhance labor efficiency

The IntelliFinishing system's unique conveyor with independent carriers and smart system controls allows manufacturing product-finishing processes to continue smoothly, even when the workforce is less than fully staffed. This system helps businesses maintain output levels in some cases by allowing users to reassign the existing workforce to more valuable roles and sometimes by simply running at slower carrier-per-hour rates to match the available labor. Unlike traditional chain-driven conveyorized finishing systems, the IntelliFinishing system's capacity flexibility ensures that labor resources are utilized more effectively and strategically.

A lot of the automation with the IntelliFinishing line allows us to produce more with fewer people, and it really lets our workforce focus on higher value tasks. — IntelliFinishing system user

In practical terms, automation provides a buffer against staffing issues. Not only does it alleviate the pressure of positions that are hard to fill, such as skilled painters, but it also facilitates continuous operation during unexpected absences. For companies using the IntelliFinishing system, the labor shortage is less of a hurdle because day-to-day operations can continue with minimal disruption, even with a lean team.

Operational continuity amidst labor shortages

Some IntelliFinishing Users opt for a fully robotic paint application system. The independent carrier capabilities of an IntelliFinishing system lend themselves especially well to robotic integration due to very exacting control of the carrier abilities. This means companies can offset labor shortages by relying even more on automation. This system flexibility enables customers to function effectively, even if staffing levels fall below ideal numbers. As a testament to its simplicity and adaptability, the IntelliFinishing system can operate efficiently with as few as ten people, thereby reducing the impact of short-term absences or vacancies.

We typically run our system with manual prime and topcoat booths with about 10 people. So if somebody calls in sick, somebody else is missing, it really doesn't have a huge impact on us. Simple [the system], to where each shift can really keep going. — IntelliFinishing system user

The IntelliFinishing system thus offers a crucial advantage in today’s labor market, providing a strategic edge by helping companies adapt to and thrive in the face of workforce volatility. By ensuring operational continuity and maximizing the value derived from available labor, it stands as a leading solution for modern manufacturing challenges.

Kasa

Part of this channel

Kasa

Industrial Automation & Finishing Systems

Visit the channel

Your experts belong here

Every story in MarketScale Industrial IoT starts with a company putting its controls engineers, plant-floor specialists, and integration partners on the record. Buyers are already reading this topic. The only question is whose experts they find.

Plant and controls buyers research deep before contact, and your engineers get to shape that research.

Book DemoSee how it works15 minutes, straight to a calendar.

About the author

JC
John ClamanSales Representative & Marketing Supervisor, Kasa/IntelliFinishing
B2B Weekly

The week in Industrial IoT, and sixteen other industries, every Monday.

Ten stories, one-line takes, five minutes. Free.

Industrial IoT: are you visible to AI?

Before they reach out, Industrial IoT buyers ask AI engines which vendors to trust. Explore how your experts, customers, and partners can become useful content for buyers and AI search.

Free Trial

You just read one Industrial IoT expert. Your company is full of them.

This article was produced through MarketScale. The same platform turns your controls engineers, plant-floor specialists, and integration partners into the articles, video, and social content Industrial IoT buyers are searching for. Start a free trial and see it with your own people. For qualifying companies, no credit card, no demo required.

NPS +73 · 1,000+ creators · 38+ countries

What your free trial includes

Hands-on access to the MarketScale platform
Media requests to your crowd, remote recording, AI writing tools
No demo required. No credit card.
For qualifying companies. Company confirmation required.

More Industrial IoT Insights

Matt Kelly says packaging automation pays back under two years

Matt Kelly says packaging automation pays back under two years

Matt Kelly and Joe Bradley argue brownfield warehouses often speed up picking while leaving packing manual. SupplyChainBrain reported in June 2026 that Kelly said service-model packaging projects can pay back in as little as one month and capital projects in under two years. Sparck's published 3-second boxing benchmark shows why operators still need a workflow-by-workflow comparison.

  • 01SupplyChainBrain reported in June 2026 that Kelly said some service-model packaging projects can pay back in as little as one month and capital projects in under two years.
  • 02Bradley says BoxLast can work from a license plate ID, a unique order identifier, so the machine can print and apply a shipping label without preloading weights and dimensions.
  • 03Sparck benchmarks, up to 20 stations and a box every 3 seconds, illustrate why operators must compare throughput, staffing and machine scope.

Oct 2, 2026

For constant plant-floor process streams, a data historian is often a better fit than SQL Server or Oracle

For constant plant-floor process streams, a data historian is often a better fit than SQL Server or Oracle

Precedence Research values industrial IoT at USD 602.87B in 2026 and projects 16.8% CAGR to 2035, adding pressure to handle growing sensor data volumes.

  • 01Precedence Research values the industrial IoT market at USD 602.87 billion in 2026, growing 16.8% a year to 2035, so plant data streams keep getting larger.
  • 02In Schmidt’s example, historians can store a timestamped point when a value changes (skipping repeats), while logging every repeated reading in a relational table can increase storage and slow time-window reports.
  • 03Historians such as AVEVA PI handle capture; CrateDB argues cross-plant analytics often sits beside the historian, and Tiger Data notes teams want SQL/dashboards while generic relational tables can degrade as they grow.

Sep 30, 2026

CED: Specify holding brakes where gravity can move a servo axis

CED: Specify holding brakes where gravity can move a servo axis

CED’s Nicholas Rodacz demonstrates spring-set servo holding brakes. Selection requires the correct torque rating and manufacturer instructions; the bench demonstration does not replace a machine risk assessment or establish personnel safety.

  • 01A spring-set holding brake is intended to hold a stationary shaft within its rated torque; it is not automatically a safety brake.
  • 02Gravity and other stored energy should prompt checks of load holding, torque and any required safety measures.
  • 03Use the exact motor specification and manufacturer inspection procedure. Hand-turning a shaft is not a sufficient brake-identification or safety acceptance test.

Sep 30, 2026

Explore More Industrial IoT Insights

Read more expert perspectives from across Industrial IoT.

Browse Industrial IoT Hub

About the Expert

JC
John Claman

Sales Representative & Marketing Supervisor

Kasa/IntelliFinishing

For B2B teams

Your experts could be publishing here

Stories like this one run on content MarketScale captures from real practitioners. See how your team's expertise becomes coverage in Industrial IoT and beyond.

Book a Demo

Or call us. No forms required. We pick up. 214-945-2512