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Trends in Automation and Workforce – Manufacturing’s Job Crisis

Historically, there’s been a careful balance between automation and human labor in the workforce. Automation has the potential to vault productivity forward, but it also has the potential to eliminate jobs. With packaging automation, companies have to walk a very delicate line in bringing new automation to eliminate the truly demanding jobs. On this episode…

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Trends in Automation and Workforce – Manufacturing’s Job Crisis

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Historically, there’s been a careful balance between automation and human labor in the workforce. Automation has the potential to vault productivity forward, but it also has the potential to eliminate jobs. With packaging automation, companies have to walk a very delicate line in bringing new automation to eliminate the truly demanding jobs.

On this episode of Case By Case, a podcast by Schneider Packaging, host Courtney Echerd talked with Matt Reynolds, Chief Editor at Packaging World, the flagship title of PMMI Media Group, founded in 1994 and the world’s best-read publication for professionals who use, recommend and purchase packaging equipment, materials and services.

The duo dug into automation, pandemic jobs losses and how brands involved in automation often have to convince their workers that automation will make their lives easier.

“The short answer is redistribution of labor,” Reynolds said on how to make automation work and keep jobs. “Away from the mundane, the most repetitive, the least ergonomically friendly, and the most prone to danger or injury, and toward more mentally stimulating positions.”

The tension between labor and automation was born out of an era when work was everywhere, according to Reynolds. Currently, that’s not the case, especially in the last 10 years and with challenges heightened by the pandemic.

A May report from Deloitte and the Manufacturing Institute showed that the pandemic erased 1.4 million U.S. manufacturing jobs. By the end of 2020, 820,000 of those jobs had been recouped, but the remaining had not, despite half a million job openings.

“That’s after it took us six years to claw back 600,000 jobs,” Reynolds said. “So, one step forward, two steps back.”

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More Engineering & Construction Insights

Packaging robots can beat labor long term on cost, PMMI argues

Packaging robots can beat labor long term on cost, PMMI argues

PMMI's Tom Egan wrote in Processing Magazine that adding packaging automation and robotics can now be justified as more cost-effective over the long term than the high cost of labor in food, beverage and CPG plants. Separately, Packaging World describes AI-enabled AMRs from ABB and Agilox that automate material movement between packaging stations. The remaining gap is adoption among smaller manufacturers.

  • 01Two reference points for infrastructure-light material movement: ABB's Flexley Mover P603 carries 1,500 kg with sub-centimeter positioning and no floor markers, and Agilox's OFL lifts 800 kg pallets on peer-to-peer fleet software with no central traffic controller, per Packaging World.
  • 02The open ground is small and mid-sized manufacturers: MTC's Mike Wilson counts tens of thousands of UK SMEs with no robotic automation at all and expects cobots to take most of that growth.
  • 03A robotics business case should include procurement, not only line labor: a June 2026 China Journal of Accounting Research study found heavy robot adopters spread buying across more suppliers, gaining resilience but losing inventory efficiency and adding transaction costs.

Sep 18, 2026

Xtellio brings telematics to jobsite tools and heaters

Xtellio brings telematics to jobsite tools and heaters

Xtellio launched a two-tier telematics platform in March 2026: 32 battery-powered Xense sensors for small tools and wired Pro-Xentral devices for excavators, light towers and heaters. The company claims a 10-year battery life. Data is delivered through open APIs, which Xtellio frames as customer ownership of the data, aimed at rental and construction fleets where small assets have gone largely untracked.

  • 01Xtellio’s stated 10-year battery life for its Bluetooth Xense sensors is the key spec to test in the field; if it holds up, tagging hundreds of tools can look like a one-time install rather than a recurring battery-maintenance program.
  • 02For rental houses and contractors running mixed fleets, the sharper question is no longer which machines have telematics but whether the heaters, light towers and hand tools do, and whether that data lands in the same system.
  • 03Open APIs and “data liberation” are part of Xtellio’s pitch, and the coverage frames that as a prompt for RFP questions: what the APIs expose, where data can be sent, and whether customers can take historical data if they switch providers.

Sep 18, 2026

Senate bill would double smart water grants to $50 million a year

Senate bill would double smart water grants to $50 million a year

S. 2388, the Water Infrastructure Modernization Act of 2025, would double an EPA water tech pilot to $50 million a year through 2028. Grants would cover design, construction, training and operations for leak detection, advanced metering and AI analytics, WaterWorld reported. Planning and maintenance stay on the utility's tab.

  • 01Under S. 2388 as WaterWorld describes it, feasibility studies are not grant-eligible, so a utility would have to pay to build the case for a smart water project before applying for help building the project itself.
  • 02The bill's eligible list puts advanced digital design and construction management tools in the same bucket as meters and sensors, which would give a utility's capital delivery team a claim on the same grant as its field operations group.
  • 03The existing pilot program's authorization runs through 2026, per WaterWorld; the bill would extend it to 2028, and its last reported status was 'introduced' as of Aug. 12, 2025.

Sep 17, 2026

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