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Custom water treatment programs for industrial and commercial facilities.

Chem-Aqua designs and delivers custom water treatment programs for boilers, cooling towers, closed-loop systems, and process water applications. The company supplies specialty chemicals, monitoring equipment, and on-site application services to facilities across commercial, industrial, and institutional markets. On MarketScale, Chem-Aqua publishes expert content on water quality management, system efficiency, and regulatory compliance for facility and operations professionals.

11 episodes
Channel Brief·Chem-Aqua · 11 episodes
Updated Jan 25, 2024

Water Treatment Chemistry Drives Industrial Efficiency and Compliance

Chem-Aqua argues that proactive water management prevents costly equipment failure, regulatory violation, and energy waste. The channel grounds this in specific system failures, regulatory standards, and operational benchmarks.

Chem-Aqua's core argument is that inaction on water treatment compounds into catastrophic costs: scale deposits, corrosion, and microbiological growth silently erode efficiency and force premature replacement. The channel demonstrates this through failure narratives (dirty AC coils, neglected boiler scale, frozen cooling towers) paired with the chemistry and monitoring protocols that prevent each one.

Drawn from The High Cost of Boiler Scale: The Importance … and 2 more

Scale deposits act as insulators, reducing heat transfer efficiency, and leading to increased fuel usage, higher maintenance needs, and potential equipment failure.

Gabrielle Bejarano, Water Solutions episode on boiler scale

By the numbers

30%

compressor energy increase from dirty condenser coils

50%

typical share of facility electricity used by chillers

30%

energy increase from dirty condenser coils per U.S. Department of Energy

What the channel argues

DataDirty condenser coils increase compressor energy consumption by 30 percent.
InsightNeutralizing amines prevent corrosion in hospital steam systems while meeting ASHRAE 170-2013 and CFR 173.310 standards.
DataIndustrial chillers typically account for over 50 percent of facility electricity consumption.
InsightCooling tower freeze damage causes significant repair costs and operational disruptions if winterization protocols are skipped.
InsightCycles of concentration must be carefully controlled: too high causes scale and corrosion, too low wastes water.
InsightCOW water recycling in dairy processing systems provides both economic and environmental benefits when regulatory standards are met.

What you'll learn

How scale deposits function as insulators to reduce heat transfer and force higher fuel consumption and maintenance spending.
Why chillers dominate facility energy budgets and how chiller approach temperature signals operational failure before catastrophic loss.
Which regulatory standards govern water treatment chemistry in healthcare facilities and why adherence prevents compliance violations.
How winterization and regular cooling tower inspection protocols avert freezing damage and operational disruption.
Why cycles of concentration balance is critical to avoiding both scale formation and wasteful water consumption.

What to do about it

Conduct immediate AC coil inspections and implement non-damaging cleaning protocols to recover energy losses and improve indoor air quality.
Monitor industrial chiller approach temperature as an early warning signal of inefficiency to avoid catastrophic energy waste.
Establish winterization schedules for cooling towers before cold weather arrives, including regular inspections, airflow management, and heat load maintenance.

Who and what shows up

Gabrielle Bejarano

Host, Water Solutions podcast

Emphasized the imminence of effective water treatment strategies to mitigate boiler scale costs and discussed intricacies of scale formation and efficiency loss.

Questions this channel answers

Q

Why does boiler and cooling tower scale form and what does it cost?

Scale deposits act as insulators that reduce heat transfer, increase fuel consumption, raise maintenance needs, and risk equipment failure. Proactive water treatment mitigates these costs.

The High Cost of Boiler Scale: The Importance of Good Wa…
Q

How do dirty HVAC and AC coils damage equipment and energy budgets?

Buildup of dirt, grease, and bacteria forces systems to work overtime, reducing efficiency, shortening equipment lifespan, and raising energy bills. Chem-Aqua reports dirty condenser coils can increase compressor energy consumption by 30 percent.

Your Dirty AC Coils Could Be Costing You Big Time
Q

What happens if cooling towers freeze in winter?

Freezing causes operational disruptions and significant repair expenses. Prevention requires regular inspections, airflow management, and maintenance of heat loads and flow rates.

Prepare Your Cooling Towers for Winter
Q

What is cycles of concentration and why does it matter?

Cycles of concentration measure how many times water in a boiler or cooling tower has been concentrated compared to makeup water. Running cycles too high causes scale and corrosion; too low wastes water.

Understanding Cycles of Concentration
Q

How can industrial facilities reduce chiller energy consumption?

Monitor chiller approach temperature as an early warning signal of operation failure. Chillers typically account for over 50 percent of facility electricity, making efficiency monitoring essential to saving money and resources.

Water Solutions: The Main Thing You Need To Know About Y…
Topics:Boiler scale and corrosion preventionAC and HVAC coil cleaning and maintenanceCooling tower winterization and freeze preventionIndustrial chiller efficiency monitoringSolid water treatment systems (HandiChem, aquaDART)
Themes:Deferred maintenance as false economy: small prevention costs prevent large replacement and repair expensesRegulatory compliance as operational necessity: healthcare and dairy standards are non-negotiable guardrailsReal-time system monitoring and chemical feed control as competitive advantage in dynamic industrial systems

Industry context

Predictive and preventive maintenance programs are gaining traction in industrial operations, with research showing 8% to 12% cost savings versus preventive approaches, and 30% to 40% versus reactive maintenance.

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