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FTSE 5,000 Sets New Standards in Rapid and Accurate Production of Complex Freeform Surfaces

Precitech’s Fast Tool Servo (FTS) 5,000 emerges as an indispensable asset for advancing the production of complex freeform surfaces. With a maximum acceleration of 40 Gs and an ability to continuously follow a 25g path, this innovative tool serves as a keystone in rapid and precise part production, translating into significant time and cost benefits…

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Precitech’s Fast Tool Servo (FTS) 5,000 emerges as an indispensable asset for advancing the production of complex freeform surfaces. With a maximum acceleration of 40 Gs and an ability to continuously follow a 25g path, this innovative tool serves as a keystone in rapid and precise part production, translating into significant time and cost benefits for users.

The FTSE 5,000’s design combines linear actuation and feedback mechanisms, delivering outstanding linearity in operations. The voice coil-driven actuator provides proportional force output for specific input current, while a glass scale encoder feedback mechanism ensures accurate positioning.

Embracing digital capabilities, FTSE 5,000 opens up new possibilities in remote diagnostics, enabling adjustments in gain values and feed rates, or the analysis of cutting data to optimize the manufacturing process. This technology, as a part of the broader digital transformation, underpins the ability to create superior products.

The FTSE 5,000’s “zero penalty free form” capability empowers the creation of complex freeform surfaces with exceptional form error and comparable cycle times to traditional aspheric machining. This feature is pivotal in producing intricate freeform optics, such as those used in augmented and mixed reality goggles.

Precitech’s FTS 5,000, in combination with high-performance metrology from sister companies Taylor Hobson and Zygo, offers comprehensive solutions in the realm of precision manufacturing. It addresses a wide range of performance requirements across spatial frequencies and waviness specifications, bolstering the reliability of the resulting products.

As a thought leader in precision machining, Precitech’s FTSE 5,000 exemplifies the potential of emerging technology to meet evolving market needs, especially in the realm of high-precision optical components. The continuous innovation and customer-centric approach that Precitech embodies underscore the company’s commitment to shaping the future of precision manufacturing.

Video TranscriptExpand ↓

FTS5000 它是一个线性轴载物台。 FTS 5,000 的最大加速度为 40 G,你可以走 25 G 的路径 持续生产,这样您就可以更快地制造零件。 而且很多人都这样做 客户是它的主要好处。 您可以更快地制造零件。 还有另一个 FTS5,000 的优点是非常线性的致动机构而且非常线性 反馈机制。 我们有一个音圈驱动的执行器。 因此,当给定量的电流进入它时,它非常线性,它会得到你给定的量 强行出局。 然后在反馈机制上,我们使用玻璃刻度编码器 反馈。 所以它真的就像一个装有 5,000 的微型执行器,而且是数字化的, 我们能够远程进入单位然后我们可以改变,获得价值,我们甚至可以拿一个 看,我们可以记录客户正在削减的内容的数据,然后获得有关哪些内容的反馈 涉及电压吗,涉及的电流是多少,我们怎么能调整 进给率,为客户创造更好的零件的 RPM? 诸如此类 诊断之所以可用,是因为FTS 5000具有数字功能。 零 免罚表单是指允许用户加工复杂的 5,000 种能力 自由曲面具有与传统加工相同的形状误差和相似的循环时间 非球面。 因此,在任何机器过程中,温度以及尺寸 工件、机床和刀具都会自行波动 热膨胀系数。 我们想要快速加工东西的原因是为了最大限度地减少 随着时间的推移温度波动的影响。 最近关于自由格式的应用程序 光学器件适用于增强现实或混合现实护目镜,这在很大程度上推动了这一点 甚至更疯狂、自由形状的形状。 因此,我们专注于表面光洁度和通常的形状精度。 所以 图精度峰谷偏差与理想值有多大。 它也进来了 红外光学器件也是如此。 在波浪度方面,我们得到了性能要求 表面空间频率、高空间频率或粗糙度、低空间 频率或形式错误。 然后我们得到这个中间区域,中间的空间频率比如 人们称之为波浪形,它是钻石车削时的不同气源 机器可以处理所有三种类型的错误。 这就是我们现在要关注的一些内容 我们新的快速伺服什么技术特别适合解决某些问题 新的波浪度规格。 因此,我们与姐妹公司紧密合作, Taylor、Hobson 和 Zygo,他们是世界一流的计量提供商,我们也有 Precitech 内部的解决方案,我们也在刀具计量方面做到,这允许 客户要对我们的钻石车削所获得的结果充满信心 机器。

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